
Linum
Usitatissimum translates from
the Latin as "most useful linen." In naming this species,
botanists recognized the inherent value of the humble flax plant. For
ten thousand years or more, man has known this gentle gift of nature
was the source of textiles with special properties: soft hand, rich
color absorption, lasting durability, and unrivalled comfort.
Always
ecologically-correct, every part of the flax plant is at mans
service. The seeds provide oil for dyes, paint, cosmetics and floor
coverings. When ground, they form a flour used in poultices. The fibers
have been used as sutures. The by-products of linen production are processed
into a pulp used for banknotes or fiberboard. However, flax is most
renowned as the raw material for an extraordinary fabric.
Flax
is one of the few crops still produced in Western Europe, with nearly
130,000 acres under cultivation annually. Climatic conditions in this
region are perfect for growing flax, and increasing worldwide demand
for linen makes it an important cash crop.
 The
growing cycle is short and sweet, with only 100 days between sowing
in March and harvesting in July. The
plant ripens by the end of June into golden yellow color, and then it
flowers, dotting the fields with blossoms of violet, blue and white.
This display is over quickly, however, for each flax plant blooms for
one day only.
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Harvesting:
To preserve the full potential of each plant, flax is never mowed
but must be uprooted. Up through the Second World War, this was
an exhausting process done by hand. Today, mechanical grubbers do
this tiring work. |
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Drying:
After harvesting, the flax is stacked in hedges to dry. Once dried,
the seeds are removed. |
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Retting
and Turning: Then flax is exposed to moisture to
break down the pectin that binds the fibers together. In the past,
flax was retted in rivers, particularly in the Lys region, which
imparted a lovely golden glow to the fibers. Today, for ecological
reasons, retting is no longer performed in rivers. The preferred
method still requires the intervention of Mother Nature as the flax
is spread out in the fields and exposed to rain, dew and sunshine
for several weeks. |
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Stripping and Combing:
During these mechanical processes the fibers are separated from
the straw (shives), and then graded into the short fibers (tow)
which is used for coarser yarns, or the longer fibers (line) which
will be used to create the finest linen yarn. |
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Spinning:
Drafting and doubling, or carding, draw out the long or short fibers
into sinuous "ribbons" which are then plied together on
spinning looms in various weights and thicknesses. The fine yarn
is "wet spun" to impart a smoother, shiny appearance.
The tow are commonly "dry spun" yielding a less regular
and napped yarn. |
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Weaving, Bleaching and Dyeing:
Before any weaving occurs, the linen yarns are examined for strength,
evenness and pliancy. Close tolerances on these properties are required
because of the great speed of todays power looms. The looms
of LibecoˇLagae run around the
clock and are monitored by a central computer to ensure quality
and efficiency. During their 8-hour shift, each weaver can now be
responsible for 10 to 15 looms. |
After
weaving, each yard of fabric is examined and quality tested. If the
fabric is not being used in this raw state, it moves to the finishing
department where it is bleached and/or dyed. Bleaching linen requires
consummate skillenough chemicals to remove any pectin or shive
residue, but not so much as to compromise the structure of the fibers.
After bleaching or dyeing, various treatments to make it crease- or
soil-resistant can be applied.
 Linen
is crisp, clean and comfortable. Soft, yet strong and durable. The more
it is used, the softer and stronger it becomes. It can absorb up to
20% of its weight in moisture before it feels damp, and easily releases
moisture to the air to remain cool and dry to the touch. Flax remains
colorfast and launders beautifully. It has the additional advantage
to be non-allergenic. Flax requires considerably fewer pesticides and
fertilizers than other crops. The fibers are recyclable and eventually
biodegrade.
For
all these reasons, linen offers fashion designers unlimited creative
potential, and wearers lasting enjoyment. Bedding of pure or blended
linen is in vogue once more. We never tire of linen at the dining table.
The utility of linen in the kitchen is unrivaled. No other fiber can
offer this unique blend of luxury and comfort, supreme elegance and
down-to-earth practicality.
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